Two Stage Screw Extruder

The two stage screw extruder is not a single machine in battle, but a combination of the high-speed dispersion advantage of twin-screw and the soft and pressure-building advantage of a single screw. This logic of “violent mixing and gentle extrusion” is very suitable for the production of high-value-added plastic products that are extremely sensitive to temperature and shear.

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Product Parameters
Type L/D Main Power(kw) Screw Diameter(mm) Screw Speed (rpm) Output(kg/h)
MTS36-90 28~56:1 22/7.5 35.6/90 600 70~150
MTS50-120 28~56:1 75/11 50/120 600 150~250
MTS65-150 28~56:1 90/22 62.4/150 600 300~500
MTS75-180 28~56:1 132/55 71/180 600 500~800
MTS95-200 28~56:1 250/90 93/200 600 800~1200

Two-Stage Extruder Application Areas

The dual-stage extruder employs a unique “two-stage series connection” design, achieving efficient material processing and stable product quality through the collaborative operation of two independent extrusion units.

  • Polyvinyl chloride (PVC) products: including soft and hard PVC pipes, profiles, sheets, etc
  • XLPE (cross-linked polyethylene): used for cable insulation layer, hot water pipe, and other products
  • Low smoke halogen-free flame-retardant cable material: a cable material that meets fire protection requirements
  • Shielding material: a shielding material used in the field of electronic and electrical appliances

 

Common Models

  • Type 65-150: The first-stage screw has a diameter of 62.4mm and an aspect ratio of 24-48:1, while the second-stage screw has a diameter of 150mm. With a reference production capacity of 200-500kg/h, it is suitable for the production of medium-sized cable materials, PE cross-linked materials, and high-concentration carbon black masterbatch.
  • Type 75-180: The diameter of the first-stage screw is 71mm, and the diameter of the second-stage screw is 180mm. Its production capacity ranges from 400 to 800kg/h, making it widely used in low-smoke, halogen-free flame-retardant cable materials and other products with stringent mixing requirements.

 

One device connects multiple possibilities in series, allowing you to meet more complex market demands with a more streamlined production line.

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